Edgebander LUMINA 1586: Laser Edging Technology with two Cutter Units
The LUMINA series offers a unique combination for processing panels: Two systems for perfectly invisible joints. The GluJet glue application system for standard use of PUR glue and the LTRONIC, the new laser edging unit from HOLZ-HER, are unbeatable in terms of speed and cost efficiency.
The LUMINA 1586 premium model with two cutter units allows processing of solid wood edging with thickness up to 15 mm (optional 20 mm). The LUMINA 1586 grooving serves for fully automatic grooving in the vertical and horizontal direction. With this machine, the groove position and groove depth can be set fully automatically on two NC servo-axes. The standard equipment on the LUMINA 1586 flex includes a corner buffing unit for perfect edge finishing without any subsequent work.
Here is what the HOLZ-HER LUMINA series offers
- LTRONIC and GLU JET - invisible joints in double pack!
- Simple Handling – High Productivity
- Units for 100% Repetition Accuracy
- Workpiece Thickness up to 60 mm
- Edge Thickness up to 20 mm
18.5" Touch screen color monitor with 16:9 format. High performance control with simply operation for rational machine set-up and change-over.
- 18.5" touch screen color monitor - standard feature.
- Graphic user interface, all information displayed in plain text and/or graphic form.
- Simple operation – rotating and swiveling control panel at eye height.
- Programs are simple to call with program names and numbers.
- Large program memory for all desired applications.
- Individual selection of units with the functions as basic setting possibilities for nominal values, path points and tool corrections.
- Service reports in clear text.
- Individual management for up to ten users with password protection and individual authorization.
- Network connectivity.
- Online maintenance, rapid exchange of data with HOLZ-HER service department.
- Barcode interface.
Adaptive package for intelligent automation
The optimized, automatic control for the extensive pressure adjustments with plausibility checks allows HOLZ-HER to realize automatic glue quantity control matched to the specific requirements. Moreover, an adaptive trimming blade automatically adapts the pressure of the trimming blade to the edge thickness. Finally, an adaptive pressure unit optimally adjusts the pressures of the individual pressure rollers to the specific application for perfect results every time. This reduces adjustment errors and reject quotas to a minimum.
-  Automatic glue quantity control
-  Adaptive trimming blade
-  Adaptive pressure unit
SYNCHRO edging feed
SYNCHRO edging feed
The edging magazine with synchro-drive. With its synchronous adaptation to the feed rate, this edging magazine guarantees short intervals between workpieces and simultaneously optimizes edging protrusions.
Small feed angle thanks to nozzle design - easy feeding of solid wood edging up to 15 mm (20 mm as optional feature).
Cut edgings often have small tears in the top layer. The jointing cutter unit ensures perfect glued surfaces and prepares the panels for the gluing process. Equipped with ProLock quick-change flange, diamond tipped cutters (dia. 70 mm).
- Including height adjustment for optimum utilization of cutters.
With new symmetrical diamond tipped cutters (dia. 100 mm) for maximum joint quality and long service life. Automatic height adjustment with two NC servo-axes (optional).
- Standard on LUMINA 1588 performance
LTronic - laser edging change-over unit
LTronic laser edgebander
The LTronic laser edgebander was developed especially for the LUMINA series and processes all edging with functional layer on the market. Two different NIR modules are available for processing laser edging:
- NIR module for edge heights up to 23 mm (standard)
- NIR+ module for edge heights up to 45 mm (optional)
(NIR = Near Infrared Radiation)
Switch it on and it's immediately ready for use – the new Ltronic unit does not require a heat-up time or any heat-up phases during the machining process. In addition, the complete system operates absolutely silently which is a clear advantage for the user compared to other systems. Moreover, cleaning costs are minimal. The integrated protective plate on the NIR module needs to be briefly cleaned just once per week.
A highlight is the edging library completely integrated into the control. All of the very latest co-extruded and subsequently coated edging are already stored here as a factory-provided item and can be simply selected by the user via the standard touchscreen. Each laser edging needs a specific energy entry, which, by way of an example, depends on the edge thickness or the color. After the selection is made, Ltronic automatically adjusts the respective energy requirement. HOLZ-HER takes perfect care of all of that with its edging library.
Glu Jet automatic - change-over gluing station
- The pressure cylinder presses the cartridge or granules against the heater elements. After reaching a certain position, the sensor sends a replenishment signal to the control. As long as glue is being applied to a workpiece, charging is delayed until the work is finished. The pressure cylinder retracts automatically, a new cartridge or fresh granulated material is gravity fed from the cartridge supply shaft into the heating chamber where it is again pressed against the heating elements.
- Purging hole for automatic cleaning system – e.g. cleaning out PUR glue.
The Glu Jet automatic is attached to a set-up carriage alternating with the LTronic unit as a glue application system with automatic change-over. Change-over is accomplished within a maximum of two minutes by a high precision interface with HSK chuck and CNC technology.
Glu Jet PUR 2K adhesive application system
Developed for professional processing of PUR glue in large quantities with invisible joints
With the Glu Jet XL, you can process standard commercial 2 kg PUR glue cartridges, which are significantly more economical than conventional PUR granules or the smaller 300 g PUR glue cartridges. This investment amortizes itself quickly for companies using more than approx. 500 kg of PUR glue per year, i.e. customers with an average glue consumption of approx. 2 kg per day. This corresponds to a processing quantity of approximately 400 - 500 running meters per day. The savings for glue costs alone already amortize the machine during the second year.
As accustomed from the Glu Jet, the heat-up time is unbeatably short - now only 3 minutes for the Glu Jet XL. Naturally, the station can also be used for processing glue granules making it extremely flexible for HOLZ-HER customers and offering every user major competitive advantages.
The new glue station is designed as a changing station with HSH adapter. This allows the station to be removed easily using a change-over carriage, making it even easier to clean the glue application nozzle.
- Integrated, fully-automatic purging routine
- Motor-driven nozzle height adjustment
- Remaining glue monitoring
- The control continuously indicates how many more meters of edging can still be processed with the current filling.
- The station can be precisely cleaned at the touch of a button with the right purging volume as well as correct temperature and purging timing.
- Glue melting capacity 60 mm workpiece height x 6000 mm workpiece length at 20 m/min
Glu Jet advantages
- Invisible joint look using new thin film technology
- In addition, Glu Jet’s low maintenance requirements and energy efficiency reduce costs
- The sealed system prevents unpleasant odors due to escaping glue vapors
- Heat-up time only 3 minutes
- Waterproof quality for your entire production
- The PUR glue can remain in the system for up to 48 hours
Motor-driven pressure unit
Synchronously driven pressure unit with automatic adaptation to feed rate and NC servo-axes for motor-driven adjustment to correct edge thickness. Straight and tapered pressure rollers for perfectly glued joints.
Most powerful trimming unit in its class – edge cross-section 15 x 65 mm. With hardened linear guides for high precision trimming results up to edge thickness of 15 mm.
Flush cutting unit
High performance cutter unit for edge thickness up to 15 mm Two NC servo-axes for cutting with and without edge protrusion.
Heavy-duty floor-mounted unit with shock-absorbing bearing and large sensing rollers for perfect results even at high feed rates.
100% repetition accuracy at the touch of a button based on zero-clearance mechanisms and six high precision NC servo-axes. Horizontal sensing with angular sensing rollers with chemically applied nickel plating developed especially for processing modern, high gloss edging.
Copy cutter unit
Copy cutter unit with four NC servo-axes as standard feature
For cutting top and bottom longitudinal edges, copy cutting on vertical edges at front and rear ends, corner rounding and postformed corners. - Work height up to 60 mm workpiece thickness
Unit adjustments on linear guides with central lubrication. With standard blast nozzles in front of sensing rollers to blow away chips in front of sensing areas. Including shelf program for optimum processing of shelves with rounded edges.
Automatic pendulum sensor copies rear without material protrusion and leaves the optimum edge protrusion for the longitudinal edge for subsequent machining with the radius scraper.
100% repetition accuracy at the touch of a button based on zero-clearance mechanisms and 6 high precision NC servo-axes.
Including high gloss package for exact adjustment of tool depth when using high gloss panels with protective foil as well as sensing rollers with chemical nickel plating.
Clean post-processing of surfaces. Application-controlled with two reversible blades, manual post-processing not required. Standard setup.
Flat scrapers with pre and post-sensing
Clean surface finishing with pre- and post-sensing for high feed rates. 2 HW cutting edges, for use on 4 sides. Completely eliminates all manual finishing. Both units can be lifted automatically for special applications.
Spraying units for parting agents and cleaning agents for feed and discharge area. Anti-static, coolant and lubricant – electronically controlled by special nozzles - for a perfect edge finishing (optional).
Polishing for maximum gloss; for complete finishing. Standard setup.
- Also available as oscillating version (optional)
Maximum efficiency with Holz-Her machine networking
HOLZ-HER realizes your production ideas within 20 minutes from the first mouse click to finished furniture with seamless machine networking.
Laser edging on guild evenings
The Krocker Carpentry Shop has worked with HOLZ-HER edgebander for many years. This carpentry shop in Offenburg, near the French border, places great value on quality and precision. Above all, the company’s wide range of products requires an edgebander, which allows maximum flexibility combined with quick conversion. The carpentry shop serves private as well as commercial customers and offers bathroom furniture, stairs and furnishings for offices as well as restaurants and physicians’ offices, all from one company.
In 2016 the carpentry shop replaced the existing SPRINT 1317 edgebander with a new, larger LUMINA 1380. These HOLZ-HER machines produce perfect invisible joints using PUR as well as laser technology. The machine is operated by the proprietor, Mrs. Krocker, the edging expert at the carpentry shop.
The Krocker Carpentry Shop is a member of the Ortenau Carpenter and Cabinetmaker’s Guild. In 2016 the Guild’s fall meeting was hosted by the Krocker Carpentry Shop. Representatives from the Ostermann Company as well as HOLZ-HER were present to introduce the latest technologies and products. Angelo Amico, Product Manager for Edgebanders at HOLZ-HER, held a presentation entitled “Two Ways to Achieve Perfect Invisible Joints by HOLZ-HER” and show interested Guild members, the technologies and innovations which make HOLZ-HER an expert for edgebanding. The innovative technologies ensure that the Krocker Carpentry Shop is perfectly equipped to meet the challenges of the future.
The next step to perfection with the LUMINA 1380
“For love of wood” - is the motto proprietor Otto Pfefferle uses for his Pfefferle Carpentry Shop founded as a family enterprise over one hundred years ago. This carpentry shop for furniture and interior finishing in Tamm is prized by its customers for its high quality custom furniture as well as its flexible furniture design to meet the tastes of each individual customer. With his investment in a LUMINA 1380 edgebander proprietor Otto Pfefferle has taken the next step in the direction of absolute perfection.
The LUMINA 1380 offers a unique combination for perfect invisible joints: The Glu Jet adhesive application system and the LTRONIC laser unit from HOLZ-HER.
“Snooze à la Carte” with high quality water beds
The Kobe Carpentry Shop in Reutlingen has been a loyal HOLZ-HER customer for many years. This year, proprietor Michael Kobe and his team purchased a new LUMINA 1380 edgebander. Following an AURIGA 1308 edgebander, a PRO-MASTER 7018 CNC machining center and a CUT 6120 horizontal pressure beam saw this is the fourth machine from the quality manufacturer HOLZ-HER in Nürtingen. Master Carpenter Tobias Ernst is enthusiastic about the new high tech edgebander: The LUMINA has a change-over station to ensure perfectly invisible joints with laser edging as well as with PUR glue without requiring a great amount of time to change attachments.
This three-man shop in Reutlingen has specialized in building water and box spring beds. It has adopted the motto “Snooze à la Carte“. The carpentry shop works with a state-of-the-art measuring system to ensure custom sleeping comfort at the highest level. The components and frames are produced in the company’s own workshop to customer specifications. In addition to high quality beds, in the meantime the carpentry shop is now producing more and more exclusive bedroom furniture and interior finishing elements. The carpentry shop’s products can be viewed in their exhibition rooms in Böblingen and Reutlingen.
- Photos: Kobe Carpentry Shop